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Predictive MaintenanceManufacturingMittelstandDiscrete ManufacturingAI

HÖRMANN DigitalCutting Down On Unplanned Downtime

Industrial Manufacturing · Munich, Germany

HÖRMANN Digital facility
HÖRMANN Digital

Reducing Unplanned Downtime using Predictive Maintenance and AI solutions in the German Mittelstand: HÖRMANN Digital Transformation. HÖRMANN Digital drives the digital transformation of the HÖRMANN Group, a European consortium of industrial manufacturing companies. The organization concentrates on AI, cloud solutions, and data-driven innovation to modernize digital capabilities across subsidiaries in automotive, intralogistics, communication, and engineering sectors.

Key Results

40%

Reduction in unplanned downtime

50+

Equipment monitored

Wk 1Wk 2Wk 33 weeks

Deployment time

The Challenge

Testing a Retrofit Solution for Automated Warehouses

HÖRMANN Digital aimed to test a retrofit solution enabling predictive maintenance of automated warehouse facilities. Facing diverse machinery and equipment across multiple test locations, the organization sought a proof of concept to identify and resolve potential issues before operational interruptions occurred.

The need was for an advanced, scalable system that could integrate with existing infrastructure to forecast failures and boost operational efficiency.

The Solution

End-to-End Predictive Maintenance with AWS MONITRON

Tactical Edge helped deploy AWS’s MONITRON system - an end-to-end predictive maintenance platform - across two large-scale Proof of Concepts. MONITRON uses AI and IoT sensors to monitor equipment for potential failures, delivering real-time alerts for preventive action.

The system was implemented across key machinery to enable early anomaly detection and reduce unplanned downtime. The deployment was completed in weeks rather than months, with Tactical Edge’s white-glove onboarding ensuring minimal disruption to ongoing operations.

Tactical Edge’s commitment to our success was unparalleled. Their team went the extra mile to support us hands-on, even on short notice, and their executive leadership demonstrated a deep understanding of our objectives. My team greatly benefited from Tactical Edge’s expertise in designing and deploying predictive maintenance solutions. Their white-glove service ensured that we achieved the best possible outcome in our test scenario. I wholeheartedly recommend Tactical Edge as a partner for any manufacturing company’s digital transformation journey.
Friedrich Arnold

Friedrich Arnold

Head of HÖRMANN Digital

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